Comprehensive Conversion of the Motorola®
MICOR® High-Band Exciter for use
in the 222 MHz. ham band.

** New approach using a different multiplication method **
By Kevin K. Custer  W3KKC and M. Scott Zimmerman  N3XCC
Image by David A. Cooley N5XMT

Concept:
        To provide a modification for MICOR highband exciter boards for use in the 222 MHz ham band from a simpler method that allows operation at 18 times the crystal frequency instead of 12 times as in all other modifications found as of the original date of this writing.  This procedure will work on all versions of the MICOR high-band exciter including the Phase Modulated 3 pin, 4 pin Mobile, and True FM Modulated 4 pin Mobile and Station types.

Description:
         I have tried several approaches modifying the MICOR exciter for 1¼ meter (222 MHz.) use.  This modification is the result of approximately 25 hours of engineering and testing, using an old mobile frame for a test bench.  In the past we have had some stability and modulation issues when modifying both PM and FM MICOR exciters for use in the 222 ham band using the existing methods.  The instability and modulation issues stem from the crystal manufacturers having the inability to cut consistent crystal inserts at 18 MHz; the fundamental of all other 220 exciter modifications found on the internet or otherwise as of this writing.
        Since the high-band MICOR exciter was designed to operate at a 12 MHz fundamental, and the channel elements are ultimately more stable at this fundamental, the solution we found was to operate the exciter in a fashion that changes the multiplication factor from the original 12 times to 18 times.  The first few tuned stages are operated at 12 MHz as original and the latter stages changed to allow for the 18 times multiplication.  This results in a modification that is ultimately simpler, cheaper, and provides better stability because the crystal manufacturer can build a common crystal to known specifications.  As for the modulation problem, modulating an 18 MHz crystal seems a bit more difficult as well as the known fact that crystal manufacturers are cutting the crystals at a slightly higher load capacitance than original.  This higher load capacitance results in better overall temperature stability, however, in a FM channel element the result is usually less than adequate deviation without distortion; in other words the crystal isn't rubbery enough.  It should be noted that these problems are not the fault of the crystal manufacturers, as they are only trying to make something work that was never intended to do so by Motorola.
        The modification described here allows a K1007 or KXN1019B channel element to be built to original Motorola specifications or if you/they choose slightly higher load capacitance without worry of inadequate deviation.  How is this so you ask?  The crystal is now multiplied more times requiring less deviation *at the crystal frequency* for the desired amount of final deviation.

Theory of operation:
Say you have a crystal element at approximately 12.5 MHz.  The tripler output (Q403 TLD8262 "B" Suffix, or Q401 "A" suffix) will be at 37.5 MHz or three times the crystal frequency, just like a regular high-band exciter, so, how do we get the 220 output from the exciter?
The 1st doubler transistor (Q404) and succeeding stages, L405 and L406, now operate as a tripler.
So, what frequency does L405 and L406 tune (output of 1st doubler?) Using the example of 12.5 MHz fundamental, 112.500 MHz.  (12.5 X 3 X 3).
Okay, what frequency does L407 and L408 (output of 2nd doubler) tune?  Using the example of 12.5 MHz fundamental again, 225.000 MHz.
Is the original multiplier scheme different?  Yes, 18 times total.  [12.xxx] X3, X3, X2

Please realize this mod refers to the 8262B (suffix "B") "type" mobile exciter, however the cap designators are different for the suffix "A" and Station exciters.  Just use the correct substitute value capacitors for the corresponding location in the "A" or Station type exciters.

Crystal Information:
        The exciter channel element (K1007 for PM, KXN1019B for FM) still operates at 12 MHz as original, however the multipliers are now operating on a factor of 18 times instead of 12.   No modification to the channel element is required.
The multiplier provides X18 of the crystal frequency, and the crystal formula is Fcr  =  Fo divided by 18.
Fcr  =  the crystal frequency, and Fo  =  the operating frequency.

If the particular crystal vendor you choose cannot predict the crystal frequency, you can do an inverse calculation to generate the equivalent high-band operating frequency and give that to the crystal vendor.  Simply take your 220 operating frequency and divide it by 18, and then multiply that result by 12.  The result will be the same no matter which method is used.

Note:  This modification will allow the use of surplus 2 meter or high-band channel elements in the 146.6666' to 150.00 MHz range for testing the exciter between 220 and 225 MHz respectively.

Purchasing Crystals or Channel Elements:
        The crystal for the exciter channel element for use in the 220 exciter can be purchased from Bomar Crystals. Specify the crystal is for a "KC1007/18" if you have a PM exciter or a "KXN1019/18" for an FM exciter and simply give them the desired operating frequency and they will build a 220 crystal and mark it accordingly.   These specific numbers - "KC1007/18" and "KXN1019/18" - are logged into Bomar's computer system and there will be no confusion as to how the crystal is to be built for this modification.  Complete channel elements can be purchased from Bomar as well as being able to send your channel elements into them for complete recrystaling and temperature compensation for this conversion.
Bomar Crystals

Modification:
        The modification involves changing 10 capacitors (3 silvered mica's and 7 disc ceramic) and retuning the exciter to your frequency on the 220 band.
Refer to Figure 5 for the part locations.

Remove exciter from radio set and change the following components to the new values shown.
Be certain to replace the components with the same type of part:

C443 = 15 pf 5% Silver-Mica
C444 = 12 pf 5% Silver-Mica
C447 = 10 pf NP0 Disk
C448 = 15 pf NP0 Disk
C451 = 4.7 pf NP0 Disk
C452 = 7.5 pf NP0 Disk
C455 = 3.9 pf NP0 Disk
C456 = 4.7 pf NP0 Disk
C458 = 1.5 pf NP0 Disk
C460 = 75 pf 5% Silver-Mica
R429 = 49 - 180 ohm 1/2 watt *see below for more information*

MICOR® Exciter Board Layout

Tune the exciter per the Motorola manual or tuning instructions found elsewhere on this site.

* The exciter should produce approximately 250 mW.  If something other than 250 mW is needed for driving an outboard amplifier, simply change the value of R429 to obtain the desired drive level.  Don't go below the original value for R429.  Usually this value needs no changing to get 250 to 300 mW which after the exciter is filtered by the exciter BPF, nets 200 mW of power; the correct drive level for the Toshiba S-AV15 or similar Japanese power module.
 

Copyright March 19 2004, Kevin K. Custer  W3KKC
Updated December 3, 2004 with addition of "theory of operation".
All Rights Reserved!

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