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  An overview of the Genesis series Mobile Vehicular Adapter (MVA)
By Mike Morris WA6ILQ and
Robert W. Meister WA1MIK
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The Mobile Vehicular Adapter (MVA) made for the Genesis series of hand-held radios was a natural progression from the prior (crystal controlled) HT220 handhelds. This started out as a mobile charger for the handheld battery - essentially a metal box under the dashboard contining a battery charger and a "pocket" that the radio slid into.

The HT600 radio manual describes the "NTN5438A 12VDC Control Unit / Vehicular Charger with PAC-RT Operation". That unit was, as described above, a mobile charger, but with a couple of extra switches. It had a front panel switch that was labled as a mobile extender on/off control, and a second switch that detected the radio in the pocket. When the enable switch was on, and the radio out of the pocket the extender was actually enabled.

The idea of a crossband mobile repeater had been copied by the commercial 2-way manufacturers from the amateur community and Motorola came out with the "PAC PL" and "PAC RT" products (the "PAC" was an acronym for "Portable Area Coverage", and the PAC‑RT was the better of the two).

As part of the Genesis Line development the "Convert-A-Com" was completely redesigned to clamp the radio into the charger pocket (both the US Forest Service and the military had complained - loudly - that the radios bounced out of the chargers on rough roads), to add both a channel display and a mobile microphone and speaker, and was given a new name: the Mobile Vehicular Adapter (MVA). Despite the new name some folks still call them a "jerk-and-run". The Genesis Line MVAs come in two versions, the basic, and the enhanced. Neither has the extender enable switch - that was relocated to the mobile radio control head (or front panel).

The basic MVA is the NTN5612A, and essentially functioned as a mobile storage receptacle in that it only slow-charges the handheld battery. I've seen them both with and without the radio-in-pocket switch for the extender enable fuction.

The enhanced MVA - the NTN5613A - provides rapid charging and has a two digit display and several control switches on the front allowing channel selection, scanning, and more. It also has the radio-in-pocket switch for the extender enable fuction. The enhanced MVA requires the "B" series MT1000s/HT600Es or later for the display and control switches to work as the early firmware (in the "A" series) does not know about the MVA switch and display panel.

The photo at the top of the page is of an NTN5613 in use (in fact the photo shows it in the transmitting mode) courtesy of Mark Tomany N9WYS. BTW, the LED labeled "COMP" indicated that the battery charging cycle is COMPlete.

If you want an MVA watch for a NTN5613A or NTN4613B on eBay, but make sure it comes with the amplified speaker. The NSN6054A External Speaker with its internal 12-Watt audio amp is a required part of the MVA kit. I'll say it in a different way - if your surplus MVA does not come with the NSN6054A speaker, don't buy it (or plan on having to do some creative experimental electronics to make a substitute work). Then you get to install it into your vehicle. After a week of being told that you are flaky into the repeater you will want to add an N1274 (VHF) or N1275 (UHF) RF amplifier to that, and at that point you will realize that you have more money into the MT1000, the MVA and speaker and the RF amp than if you'd just bought a Icom, Kenwood or Yaesu ham radio, or a surplus 128 channel Spectra (don't forget to recap it) and programmed it to match your handheld (plus a few more frequencies....)

The NSN6054A looks like a normal speaker from the front, but the side view shows just how deep it really is. The bracket is NOT a common bracket. The cable is seven conductors and has a male DB-25 plug on it. These two photos by WD9HSY.
     

Several external RF power amplifies were an option on the MVA and which one came with it depended on the band and split. There were ones for low band, high band and UHF, but all were single band (to my knowledge, Moto has never offered a dual band amplifier, but I have seen several MVAs that have been cabled to aftermarket dual band amplifiers).

There are several different RF power amplifiers that are part of the MVA kit:

The NKN6300A power cable kit is common to all amplifiers / bands. It has an in-line fuse, and the value varied with the band.

Moto offered amplifier kits such as the NLD7701 (136-150 MHz), the NLD7702A (later changed to PLD8000A, both built for 150.8 - 174 MHz), the NLE8911 (406-420 MHz), the NLE8912 (450-470 MHz), the NLE8913 (470-494 MHz) and the NLE8914 (494-512 MHz) consisting of the amplifier and all appropriate cables.

The 4-pin power cable that plugs into the back of the MVA uses a standard polarized Molex connector, but I do not know the Molex, DigiKey or Mouser number. The Motorola part number for the cable is 3005442T03, but Motorola does not list the connector as an orderable part by itself.

The lock at the bottom front of the MVA used different keys depending on if the MVA was a standard product or delivered with a specially ordered fleet - i.e. If you are going to purchase one on eBay make sure the unit uses one of the standard keys (I've seen them with both a MOT-1 and with a 2135), comes with a key, or plan on buying a half hour of your local locksmith's time to make a key).

The manual number is 68P81062C75, but the schematic has been scanned for you: Page 1     Page 2

There are 2 small switches on the back of the MVA. One is in series with pin 7 of the radio accessory connector and allows selection of the radio speaker versus an external speaker (up for internal radio speaker, down for an external mobile speaker). Trust me, you will want the external speaker. The other switch is relevant only on a 99 channel radio and causes the display to flip over when the radio is inserted into the MVA so you can read the channel right side up. This feature is dependent on the "MVA FLIP" option being enabled in the codeplug (i.e. in the RSS).

The NTN5612 has a plain front panel as shown in the photo below left - just the transmit and charging complete vertical LEDs on the right, and the Moto logo. In contrast, below right is a photo of an NTN5613 - to the left of the up/down channel rocker buttons is a 2-digit green LED display (early red ones were were almost unreadable in bright sunlight). I've seen one with an LCD display that was quite readable in the day, and illuminated at night, but I do not know if that was one persons personal hack, was a Moto special product, was a late production item, or a prototype that escaped into the field.

The mobile microphone plugs into an RJ45 connector on the left side. The microphones specified in the manual are the same microphones as are specified for a Maxtrac:

Unless you have a specific need for a compact microphone you will want the full size one - it just sounds better.


The black protrusion on the left front is the volume control.
 

The back of the MVA has a DB25 female connector, the two DIP switches mentioned above, a 4-terminal DC power connector and a mini-SO-239 coax connector:

DB-25F Pinout:

View is looking at the face of the socket, or at the back of the plug that is inserted into it.
Pin Assignment
1N/C
2Ground
3Ground
4DATA
5PA Squelch
6N/C
7External Speaker
8External Speaker
9Pac RT out switched
 
Pin Assignment
10N/C
11A+
12N/C
13N/C
14Microphone
15PTT
1616.5v
17Busy
 
Pin Assignment
18N/C
19N/C
20PA Audio
21PA Audio
22N/C
23Ignition Switch
24A+
25N/C
Note that the speaker runs both leads hot above ground. More details on that potential "gotcha" on the Genesis index page. The NSN6054A External Speaker with its internal 12-Watt audio amp is part of the MVA kit and plugs into the DB25. Unless you have an extra quiet car like a Rolls Royce don't even try to run an MVA without the amplified speaker.


NSN6054A external speaker pinout:   (this is the DB25M plug on the end of the speaker cable)

The NSN6054 series of speakers was designed for use in both negative and positive ground environments, hence the "Assignment" of "-12vDC" and "+12vDC". Despite the misleading text, this is a 12vDC amplifier, NOT 24vDC !   In a normal vehicle installation pins 2 and 3 end up at ground potential and pins 11 and 24 end up at +12vDC.
Pin Color Assignment Comment
2 Black -12vDC jumpered to pin 3
3 Brown -12vDC jumpered to pin 2
5 Green Squelch Voltage on this pin turns the audio amplifier inside the speaker on & off
11 Red +12vDC jumpered to pin 24
20 White Audio in Audio from MVA
21 Blue Audio in Audio from MVA
24 Orange +12vDC jumpered to pin 11
Yes, the are two power leads in parallel for the positive side, and two more for the negative, just because of the current drain. The MVA provides a +DC voltage to pin 5 (the squelch lead) to automatically switch the speaker amplifier on & off based on breaking squelch. This is a DC power saver feature so the internal amp in the speaker wouldn't be on all the time. If you want to use an NSN6054A without the MVA just put a 470 ohm 1/4 watt resistor between pin 5 and pin 11 (or pin 21).   If in a vehicle then wire pin 5 to switched +12vDC (from the ignition switch) through the resistor.
For what it's worth, as of mid-2009 the NSN6054A is still available from Motorola at about US$105.00
Courtesy of WD9HSY here are two photos of the interior. The two metal brackets that hold the circuit board in place also function as heat sinks for the 12 watt audio amplifier.
     


MVA Power connector pinout:

Pin Assignment Color
1 +12vDC (Vehicle Battery) Red
2 Ignition switch +12v (when equipped with the PAC-RT option (the mobile extender) switching the ignition on caused the mobile extender to drop into off-line mode. Yellow
3 Headlight switch (usually is connected to the tail-light wire so it gets 12v when either the parking lights or the headlights are on). When connected to +12 this lead causes the display to dim. Green
4 Ground Black
As mentioned above, the power cable is still available as of mid-2009 as part number 3005442T03.


Modifying the Battery Charger in the MVA
The MVA has a rapid-charger circuit in it that is designed for Nickel-Cadmium based battery packs. The "basic" MVA is trickle-charge only, the "enhanced" MVA will do rapid charging. That circuit has the same problem that is described in the article on modifying the desktop rapid charger. I suggest that you go read it, then come back here. In short, if you drop an NiMH battery into any unmodified charger for even just one charge cycle you can overheat it to the point of permanently ruining it. If you are going to use nothing but NiMH packs for the rest of the life of your MVA you can just change the value of one resistor from 15k to 22k and be done with it, but if there is even a slight chance that you would stick a NiCD pack in the MVA you will want to change R45 for the MiMH pack, then mount a SPST mini-toggle switch and wire it to shunt a 47K or 51K across the 22K resistor (resulting in an effective value of 15K) then label the switch positions as "NiMH" and "NiCD". See the schematic below (the charger circuit is identical to the one in the regular desktop rapid charger, but the component reference numbers are different).

Here is a closeup photo of U4 and R45. The big black object in the lower right corner is the microphone jack. Once you remove R45 you can install other components using the nearby feed-thru holes, as there's one at each end of it. Personally, I'd remove the surface-mount R45, mount the mini-toggle switch mentioned above, wire the two resistors to it, and then run wires to the R45 feed-thru holes.

To be added: (contributions of information are welcome!)
Does anybody have any of the following that they would be willing to contribute?)
The model numbers for the previous "box" style Convertacoms.
Digital photos of:
The previous "box" style Convertacom (empty).
The previous "box" style Convertacom with a radio in it.


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This page originally posted on 11-Apr-2007 by Mike Morris WA6ILQ.


Artistic layout and hand-coded HTML © Copyright April 2007 and date of last update by repeater-builder.com.

Bob Meister WA1MIK contributed information on the mod to the battery charger section of the MVA.
Mark Tomany N9WYS contributed part numbers of the power cable, the external speaker, the manual number, the schematic diagrams and photo of the MVA and some additional notes on it.
Brian Bedoe WD9HSY contributed the exterior and interior photos of the external speaker.

Information on the accessories was obtained from Motorola's catalogs, service manuals and service bulletins.

This web page, this web site, the information presented in and on its pages and in these modifications and conversions is © Copyrighted 1995 and (date of last update) by Kevin Custer W3KKC and multiple originating authors.   All Rights Reserved, including that of paper and web publication elsewhere.