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Welcome to the![]() Conversion Index "The Motorola MICOR Conversion Site" Most of the information presented on this site was compiled by Kevin Custer W3KKC and is Copyright © 1995 - present, all rights reserved
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If you are at all serious about MICORs you will want
to subscribe to the MICOR email information list !
Note that in Motorola's product line you have either a "mobile" or a "station",
and the latter is a fixed station - either a base or a repeater.
How to identify your MICOR Mobiles are on the top, scroll down for stations
Here's a simpler MICOR
Mobile identification table
Jump to: Generic MICOR (both Mobile and Station) Read this section first
Generic Station Information Low-Band Station High-Band Station UHF Station
Generic Mobile Information Low-Band Mobile High-Band Mobile UHF Mobile
Channel Element Info 222 MHz. Conversion Packet Other Information Images
Useful MICOR Manuals
Click here for how to order manuals
Motorola made a separate manual for each frequency range, and instead of duplicating all the pages on the control shelf in each one combined all the non-frequelcy sensitive sections into a separate manual. To work on your base or repeater you will need BOTH the "Control and Applications Manual" AND the appropriate RF manual.
| Base and Repeater Control and Applications Manual 68-81025E60 (non-RF information common to all stations) | |
| Compa-Station Base & Repeater Radio 25-50 MHz 100 watts 68-81013E60 (Low Band) | |
| Compa-Station Base Radio Remote Control 132-174 MHz 68-81013E65 (High Band) | |
| Base and Repeater Station 450-470 or 470-512MHz 68-81025E50 (UHF) | |
| Mobile UHF (standard and wide spaced) 68P81015E70 | |
| Mobile high band 68P81008E40 Mobile high band wide-spaced supplement: 68P81014E15 |
MICOR era radios have relatively narrow RF bandwidth. The maximum separation
between two transmit frequencies in a standard high band MICOR is spec'd
in the manual at 1.5 MHz, however, according
to an original MICOR design engineer at Motorola, the exciter
is capable of
operating 3 MHz wide
The Spectra TAC Connection...
The name "Spectra" is used in two very different Moto product lines: there is the Spectra mobile radio, which has it's own page here at Repeater Builder.com, and there is the
Spectra TAC receiver voting product ("TAC" = "Total Area Coverage" in the Moto catalog). What does this have to do with the MICOR? The Spectra-Tac receiver is a separate rack mount chassis
with the model number TLN1991x (where "x" is an A or a B) regardless of the frequency band (low band, high band, UHF, 800mhz or 900mhz. This chassis holds a MICOR receiver board and any supporting circuitry. The TLN1991 is not a receiver. It is, according to Motorola, a "Receiver Housing Assembly" that is used for all models of SpectraTAC voting and satellite receivers. It is the rack-mounted box that contains the receiver, power supply, and any modules or cards) that are used in the particular application. These cards resemble those in a MICOR repeater control shelf however the cards are NOT compatible with a Micor shelf, and Micor cards are not compatible with a Spectra-TAC shelf. Most surplus Spectra-TAC chassis have a self-contained AC power supply, but some ran from external 12vDC. These chassis are useful as point-to-point link receivers, or when you need to convert an ex-wireline paging base station into a repeater. In most cases you will find a model number plate (or a model number stamped on the unit) in the format of:
C03RTB1108C for a High Band Voting Receiver without PL
C04RTB1018C for a UHF Band Voting Receiver without PL
C03RTB3108C for a High Band Voting Receiver with PL
C04RTB3108C for a UHF Band Voting Receiver with PL
N03RTB1100C for a High Band Satellite Receiver without PL
N04RTB1100C for a UHF Band Satellite Receiver without PL
N03RTB3100C for a High Band Satellite Receiver with PL
N04RTB3100C for a UHF Band Satellite Receiver with PL
The leading "C" indicates Compa series cabinet, a leading "N" indicates no cabinet was shipped with the unit. The "03" indicates 136-174MHz, the "04" indicated 406-512MHz. The RTB indicates a base station Micor line product, the next digit as a 1 indicated carrier squelch, or a 3 indicates PL. The Next 1 indicates narrow band. The 00 indicates one frequency satellite receiver, the 08 indicates 1 frequency and a voting encoder.

| Spectra TAC Voting and Satellite Receiver Instruction Manual, 6881039E45, about $12 in Feb. 2007. | |
| Spectra TAC Comparator Reference Manual, 6881039E50, also about $12 in Feb. 2007. | |
| Both contain full specs, installation, maintenance, troubleshooting, schematics, board layouts, and parts lists for the receivers, all plug-in modules, the power supply, and the chassis / backplane. There are sections for VHF low-band (25-50), mid-band (72-76), and high band (132-174), UHF (406-512), and 800 MHz (806-821) receivers. The later revisions contain the information for the 900 MHz receiver. |
Information Relevant to Both MICOR Mobile and Station:
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The MICOR Squelch Explanation of the MICOR® Bi-Level Squelch. By Kevin Custer W3KKC
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MICOR® based squelch circuit A SEITS article
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Explanation of Reverse Burst & "And" Squelch By Kevin Custer W3KKC
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Pre-emphasis, de-emphasis, clipping, and audio quality in the MICOR By Paul Sexauer K3VIX
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MICOR Muteboard®, muting audio filter
amplifier By Kevin Custer W3KKC
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Modification of the MICOR PL Encoder In some situations you want to disable the reverse-burst capability By Kevin Custer W3KKC
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COS Logic Level Inverter A simple circuit to make positive logic COS from the audio-squelch board for those
controllers that require it By Kevin Custer W3KKC
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MICOR® discriminator buffer amplifier Great for NHRC, MCC, and other newer style controllers that mute and have de-emphasis built in
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MICOR® PL® filter By Kevin Custer W3KKC
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An "S-Meter" for the MICOR Receiver While this circuit was originally developed to allow a repeater receiver to drive an analog input of an ACC repeater controller there is no reason that it couldn't drive a different brand of repeater controller or even a meter...
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Schematic of the TLN-4310B-2 mobile audio-squelch board scanned from the mobile manual
This is oriented horizontally, for viewing on your screen.
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Schematic of the TLN-4310B-2 mobile audio-squelch board scanned from the mobile manual
This is oriented vertically, for printing (you will probably want to print it on legal paper, as it is an extended length diagram. If you are going to do any bench work, I'd suggest printing it on 11x17 paper.
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Information on MICOR Channel Elements By M. Scott Zimmerman
Non-Band-Specific Station Information:
Note that the controller connection articles are also applicable to other brands of controllers...
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Parts layout of the TLN4635: original (180kb) enhanced (616kb) enhanced & rotated (616kb) Provided by Eric Lemmon WB6FLY
The "enhanced" file has a bit of contrast tweaking by WA6ILQ. The
rotated file is properly aligned for printing.
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BTW, if you need replacement or additional card guides for the MICOR station card cage they are part number 45B83914G01 at about $2 each
Station Power Supplies:
Low Band MICOR Station: High Band MICOR Station:
(220MHz mods are in the 220 section below)
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Full manual for the TPN-1095A, TPN-1096A, and TPN-1102A station power supplies 5.8mb PDF file.
This was a high-resolution scan provided by Don Kovalchik, W8DPK; it was subsequently reduced in size.
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Schematic of the TPN-1105 and TPN-1106 station power supply 128kb
The TPN-1105A can be wired for either 120 or 240vAC, but the TPN-1106A is 120v only. The manual for either one is 68-81104E92. This supply has the automatic power fail changeover feature.
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Schematic of the
TPN-1110 station ferro-resonant power supply 144kb
This schematic is from manual 68P81020E44-N and covers both the TPN1110A and TPN1110B models that provide unregulated 13.8v at 25 amps for the PA deck plus 12v and 9.6 volts regulated.
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Schematic of the TPN-1151 and TPN-1152 station power supplies 73kb
The TPN-1151A is 120/240v, but the TPN-1152A is 120v only. This is a fully linear supply with
separate linear regulators for the +9.6v, low and high current 12v voltages.
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Conversion of the MICOR Low-band receiver to the 6 meter amateur band By Kevin Custer W3KKC
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Conversion of the MICOR Low-band exciter to the 6 meter ham band By Kevin Custer W3KKC
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Another conversion site for MICOR Low-band to 6M Ham Band Offsite link to KB6MIP's site
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Comprehensive Description of the MICOR "Sensitron" Hi-band Receiver By Kevin Custer W3KKC
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Conversion of the MICOR "Sensitron" High-band Receiver to the 2m Ham Band By Kevin Custer W3KKC
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Now available: 132-150.8MHz helical resonator coils Get a real 2 meter front-end for your MICOR
receiver! By Kevin Custer W3KKC
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Modification of the MICOR Exciter By Kevin Custer W3KKC
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VHF MICOR PM to FM Exciter
Modification Convert your PM exciter to True FM! By Kevin
Custer W3KKC
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VHF MICOR tuning instructions By Kevin Custer W3KKC
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Retuning the VHF MICOR Bandpass Filter By Kevin Custer W3KKC
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A Conversion of a high band MICOR Intermittent Station to a Repeater By Lawrence Glaister VE7IT
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Documentation on the high band MICOR Preamp model TLD8421B and 8422B Donated by Eric Lemmon WB6FLY
Note that if you need a preamp and can't find one that AngleLinear sells a very nice drop-in preamp, and a mounting bracket is available.
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Conversion of the MICOR High-band Factory Preamp To The 2m Ham band By Kevin Custer W3KKC
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MICOR High Band Service Sheet Pg 1 This is Moto manual 68P81101E02-M Page 1. Donated by Eric Lemmon WB6FLY
MICOR High Band Service Sheet Pg 2 This is page 2 of the above.
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Micor DVP VHF Station Manual 6881036E40-B (no longer available): Complete manual (41.8 MB)
In sections: Pages 1-122 (16.8 MB)
Pages 123-165 (12.3 MB)
Pages 166-187 (12.8 MB)
UHF MICOR Station:
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Repair notes and schematic for the UHF Station Tripler By Bill Hance KD7CWA
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Conversion of the UHF "Sensitron" Receiver to 440MHz Ham Band By Kevin Custer W3KKC
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Additional Info and Images about the above conversion for 435-450 MHz By Robert Meister WA1MIK
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Documentation on the UHF preamp model TLE8191A and TLE8192A 531 Kb PDF 6 page file from Eric Lemmon WB6FLY
Note that if you need a preamp and can't find one that AngleLinear sells a very nice drop-in preamp, and a mounting bracket is available.
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Modification of the UHF Exciter By Kevin Custer W3KKC
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Tuning the UHF Station BPF's and Circulator (antenna network) By Kevin Custer W3KKC
Information relevant to MICOR Mobiles
being converted to Repeater or Link duty:
Notes:
1) The MICOR mobile chassis has a heat sink rated at only 35 watts - yes,
that fact is in the MICOR mobile manual. Therefore radios higher than 45 watts are best left in mobile service.
2) The VHF Micor transmitter power amplifier stages use PNP transistors where the UHF radio uses NPN in the same area. Be careful when you do a rebuild that you have the right parts !!!
3) The normal mounting of a Micor mobile has the circuit boards upside down in the
top of the case facing downward. As such the pinout is not what you would expect. Here is a drawing of the pinout viewed from outside the radio, looking at the front.
Generic Mobile Information:
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Front casting modification for a second antenna connector By Kevin Custer W3KKC
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Duplex modification of MICOR mobile audio & squelch board By Kevin Custer W3KKC
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MICOR Muteboard®, muting audio filter
amplifier By Kevin Custer W3KKC
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Modification of the MICOR PL
Encoder In some situations you want to disable the reverse-burst
capability. By Kevin Custer W3KKC
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COS Logic Level Inverter For making positive logic cos from the Audio-Squelch board. By Kevin Custer W3KKC
Low-band MICOR Mobile:
High-band MICOR Mobile:
(220MHz mods are in the 220 section below)
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Conversion of the MICOR Low-band receiver to the 6 meter ham band By Kevin Custer W3KKC
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Conversion of the MICOR Low-band exciter to the 6 meter ham band By Kevin Custer W3KKC
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Another conversion site for MICOR Low-band to 6M Ham Band Offsite link to KB6MIP's site
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Duplex conversion of a standard VHF mobile to repeater By Kevin Custer W3KKC
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Duplex conversion of Railroad VHF mobile to repeater By Kevin Custer W3KKC
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Duplex conversion of a VHF mobile to a repeater station By Jim Reese WD5IYT
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Duplex Conversion of the mobile antenna switch By Kevin Custer W3KKC
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VHF Exciter Models An explanation of the 3 different exciters common to the VHF radio. By Kevin Custer W3KKC
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VHF PM to FM Exciter Modification Convert your PM exciter to True FM! By Kevin Custer W3KKC
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VHF board model number frequency ranges An explanation of the board numbers on a VHF MICOR. By Kevin Custer
W3KKC
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132-150.8MHz helical resonator coils for the MICOR Get the right coils for your 2 meter front-end. By Kevin Custer W3KKC
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Comprehensive Description of the "Sensitron" Hi-band Receiver By Kevin Custer W3KKC
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Conversion of the "Sensitron" High-band Receiver to Ham Band By Kevin Custer W3KKC
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Modification of the VHF Exciter By Kevin Custer W3KKC
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Retuning the VHF Bandpass Filter By Kevin Custer W3KKC
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VHF tuning instructions By Kevin Custer W3KKC
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Documentation on the high band preamp model TLD8421B and TLD8422B Donated by Eric Lemmon WB6FLY
Note that if you need a preamp and can't find one that AngleLinear sells a very nice drop-in preamp, and a mounting bracket is available.
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Conversion of the High-band Preamp To Ham Band By Kevin Custer W3KKC
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Documentation on the 45 watt VHF PA deck 3mb PDF 15 page file from Eric Lemmon WB6FLY
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High Band Service Sheet Pg 1 This is Moto manual 68P81101E02-M Page 1. Donated by Eric Lemmon WB6FLY
High Band Service Sheet Pg 2 This is page 2 of the above.
UHF MICOR Mobile:
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A Technical Explanation of the MICOR UHF Mobile
Radio Set A walkthrough of how only one channel
element / crystal can work for receive, transmit repeat and transmit
simplex. By Kevin Custer W3KKC
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Motorola's own technical description of the UHF MICOR Mobile Radio Section 4, all 33 pages of it, from the official manual. By Kevin Custer W3KKC
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Duplex conversion of MICOR® UHF mobile to repeater station By Jim Reese WD5IYT
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Information on the UHF Mobile Low Level Amplifier (LLA) How to increase the life expectancy By Jeff DePolo WN3A
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Conversion of the MICOR "Sensitron" UHF Receiver to the UHF ham band By Kevin Custer W3KKC
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Modification of the MICOR UHF
Exciter The standard Motorola microphone has a preamp inside the cartridge, and the radio supplies DC voltage on the mic audio lead to run it. This writeup shows how to get rid of it. By Kevin Custer W3KKC
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Documentation on the UHF preamp model TLE8191A and TLE8192A 531 Kb PDF 6 page file from Eric Lemmon WB6FLY
Note that if you need a preamp and can't find one that AngleLinear sells a very nice drop-in preamp, and a mounting bracket is available.
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Emergency Medical Systems Duplex / Repeater UHF Mobile Radio manual supplement PDF file courtesy of K9ROD
This is the no-longer-available manual supplement for the full-duplex dual-receiver
repeating ambulance radio model Q2033 and Q1853. Note that you need the regular
UHF mobile manual 68-81015E70 to go along with it.
Note this is a 16.6 MB file - you better have broadband or plan on an all-night download...
Just right-click and "Save As".
Custom Modifications, Conversions and Parts
Supplier for MICOR® Mobiles and Stations:
| MICOR Repeater Conversions from
Repeater-Builder Custom Conversions by Kevin Custer and Scott Zimmerman from a certified Motorola Service Shop (MSS) |
Channel Element Info
| MICOR channel element schematic diagrams and other information (with photos) by Scott Zimmerman - N3XCC |
220 MHz. Modifications for the MICOR High-Band Radio
| Comprehensive Conversion of the MICOR High-Band Receiver to 222 MHz By Kevin Custer W3KKC (new method) | |
| Comprehensive Conversion of the MICOR High-Band Exciter to 222 MHz By Kevin Custer and Scott Zimmerman (new method) | |
| Conversion of the MICOR VHF exciter Band-Pass Filter to 220MHz By Lee Woldanski VE7FET | |
| MICOR 222 Mc. Modifications Considerations from SEITS |
Packet Modifications for the MICOR:
| 9600 baud modifications for the UHF MICOR   By Verne Buland |
Other information relating to the
Motorola MICOR:
| Other Motorola information at WA8DBW's web site By Richard Reese WA8DBW offsite link |
Scanned
Images: Most
are oriented for printing, not viewing...
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MICOR palm microphone schematic 21k
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MICOR mobile radio interconnect board relay
area 118k
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MICOR Mobile Audio & Squelch Board
layout 157k
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MICOR Audio & Squelch Board
schematic 166k
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MICOR High-Band Exciter Board
layout 157k
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Picture of the MICOR mobile control head
back side 38kb
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MICOR mobile control head
schematic 261k
The wide-spaced UHF mobile has both channel
select and repeat-offset on/off lines. A common modification
on these radios in amateur use is to take the repeat offset on/off line
and connect it to a spare lead in the cable rather than into the channel
element selecting diode matrix. A SPST switch is frequently
installed in the control head just for repeat / simplex selection.
The Syntor series of radios (they can be though of as synthesized MICORs)
had a optional faceplate for the clamshell head that was made just for
this purpose (the switch is labeled "R" and "S"). This faceplate
will fit the MICOR head perfectly.
A second common modification is to rectify the
design oversight in the MICOR "clamshell" control head: there is no receiver
PL control switch - a "Monitor" switch, if you will. The designer
expected you to use a microphone clip with a switch in it... with the microphone
in the clip the PL was on, out of the clip you are in carrier squelch (monitor)
mode. One solution to this problem is to cut the trace on the
control head PC board between J1101 pins 4 and 15 (not easy to do, but
can be done with patient work with an X-Acto knife after using solder-wick
to remove the excess solder) and jumper the cut with a SPST toggle switch.
This new switch when shorted will enable the PL decoder (by cutting the
trace and bridging the cut with the switch it is placed
in series with the microswitch in the hang-up box).
Engineering Notes provided by various reliable sources:
Subject - MICOR
High-Band Exciter transmit frequency spacing.
Bob Swoger, K9WVY points out that the Motorola manual
is in error when it states the High Band MICOR Mobile has a transmitter spread
of only 1.5 MHz. That is what the marketing group told the sales
force. Actually, the transmitter spread is 3 MHz on the standard
production radio. The designer of the first MICOR HB exciter was
Jim Cox, a non-ham and laid off shortly after the MICOR shipped in 1970
due to the fact that he was the oldest and losing his hair. That
first exciter board was single sided and had grounding problems due to
not enough copper foil. This was a problem with the early PC board
layout people. They wanted to start with a non copper clad board
and add copper. Engineers wanted them to start with a double sided
copper clad board and remove copper. Jim's board indeed was only
1.5 MHz wide. Soon after another engineer named Don Nicklos (spelling?)
made a double sided board that solved a lot of problems with proper
grounding. Don told me the new board could easily do 2 MHz and
more. I checked it out and found it could do 3 MHz. Marketing
was dead set against changing the published spec.
Then the State of Wisconsin put out a request for bid for high power high band radios with a transmitter spread of 2 MHz. GE could do this with their standard MASTRII. The MICOR as advertised would require the Wide Spaced Exciter option which would cost $150 more than the GE MASTR II as I recall. My boss at that time had heard that I was running a MICOR mobile on 2 meters without a wide spaced exciter option and called me into the office. He asked me to prove the standard product was as wide as I claimed it was by testing the radio between –40C to +70C. I found I could get more that 3 MHz transmitter separation if I tuned the exciter 1 MHz above the lowest frequency.
We beat GE by $5 per box and won the contract. So, please change the web page to indicate the exciter is 3 MHz wide if it is center tuned 1 MHz above the lowest frequency. -- Bob
About Bob Swoger My name is Robert E. Swoger, K9WVY. I was at Motorola from 1965 until I retired in 2002. I was in the original MICOR Mobile design team from 1969 on. Not only did I design new MICOR radios, I later designed and FIXED designs of standard and custom MICOR Mobile and Bases. When I wrapped it up I was in the design team of Saber, Cosmos and Spectra radios.
Several of the correction and additions to this site have been made
by Bob Swoger, thanks Bob!
Kevin Custer and the Repeater Builder Group.
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Motorola® and MICOR® are
registered trademarks of Motorola Inc.
Image(s) used with permission
of Motorola Inc.
This web page, this web site, the information presented in and on its pages and in these modifications and conversions is © Copyrighted 1995 and (date of last update) by Kevin Custer W3KKC and multiple originating authors. All Rights Reserved, including that of paper and web publication elsewhere.